OEM Sand Casting Iron Aluminum Mold Maker Resin Molds for Industrial Applications

Sand casting is a versatile metal forming technique that relies on sand-based molds to shape molten metal. Below is a detailed breakdown of the materials involved and key process variations, including shell molding, lost foam casting, and other specialized methods.

Ultra-precise sand casting moulds featuring micron-level tolerance control for critical dimension replication. Incorporating FEA-validated designs and hardened tool steel inserts to maintain ±0.1mm accuracy throughout production runs.

Application:

White Goods, Electronics, Camera Support Equipment;
Train Braking Systems, Electrical Lighting, Furniture;
Building Industry, Commercial Solutions, Automotive, ECT

Production Process:

Quality Control

1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)

2) Checking the details before the production line operated

3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)

4) Checking the goods after they are finished---- Final quality control(FQC)

Packaging & Shipping

Our products are all packed in wooden cases to ensure zero damage. If customers have specific requirements for the packaging, we will gladly accommodate. The products will be sent to you on time and we will arrange everything from the initial consultation to the delivery of your chosen port anywhere the world. We can also customize the packing method according to customers' needs. Suitable for seaway transportation.

Our Advantages

• We are cooperated with more than 10 countries and regions' clients of the world.
• We have own factory and senior professional technicians more than 40 people.
• We provide a competitive price.
• High precision.
• Advanced fully equipments
• 6 years' export experience.
• Small order is accepted.
• We can provide on-stop service including mould and assembly.

FAQ:

1.How can I get the quotation?

Please give us your drawing, quantity, weight and material of the product.

2.If you don't have the drawing,can you make drawing for me?

Yes, we are able to make the drawing of your sample duplicate the sample.

3.When can I get the sample and your main order time?

Sample time: 15-30 days after start to make mold.

Order time: 35-40 days, the accurate time depends on product.

4.What is your payment method?

Tooling: 50% T/T in advance, after sample approved pay balanced.

Order time: 30% deposit, 70% against copy of B/L.

5.Which kind of file format you can read?

PDF, IGS, DWG, STEP, JPG, PNG, MAX

6.What is your surface treatment?

Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, electrophoresis, chrome plating.

7.What is your way of packing?

Normally we pack goods according to customers' requirements.

We have a strong mould design team, unique core technology, and we promise to provide the best quality castings for our customers.Welcome all the customers to negotiate and cooperate!

Luoyang Liushi mould Co.,Ltd was established on 2001, which is National Standard Setting Unit for Lost Foam Casting Mould. The company is located in the Millennium Emperor, peony flower city of Luoyang City. It’s a high-tech enterprise in Henan province. We have 9000m2 office building, and 18000m2 workshop,which is well equipped with research, development, design, foundry, machining, assembly, surface treatment and other equipment.

While leading the Chinese brand, Luoyang Liushi mould develop the international market positively, we export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and we have manufactured mould for Germany's machine Teubert and American molding machine Vulcan.

The research and development center is consist of 36 designers who are expert in 3D design, mold design, NC programming craftsmen, lost foam casting craftsmen and so on. We provide a full range of design and services for you. We discuss the mould process and confirm the scheme with your engineer together, this can guarantee the mould structure more reasonable more safety and more efficiency. We finish the product model and detection through reserve scan and 3D Coordinate Measuring technology to make sure each customer satisfy their mould.

We have lost foam casting process and gravity casting process. There are 2 automatic casting production lines of lost foam process, 1 production line of T6 heat treatment, 1 set EPS foaming machine, 2 sets 1000kg centralized melting furnaces, 6 sets 600kg graphite crucible furnaces, 1 set automatic HS - CXJ - 3200 high efficiency and energy-saving molding machine, 16 sets of other model white pattern molding machine, 1 set plain bumper with the same advanced performance as American Fukang brand, 1 set density equivalent meter, 1 set Fosco dusting machine; 2 sets Aluminum alloy gravity pouring and turning machine, 3 sets Coated sand core-making machine , 1 set X-ray flaw detection spectrometer, 1 set Metallographic analyzer, and more than 20 sets of other corollary equipment. Not only we can supply with Aluminum Alloy Castings , but also we can supply with machined finished parts. The capacity of Aluminum Alloy Gearbox Casing Castings can reach up to above 10000 tons every year. The reliable products passing rate of 95%.

With the business philosophy of “careful design, lean manufacture, best service, perfect quality”, we strive to provide satisfactory products and services for customers. After years of development, our company has become the preferred mould suppliers of many lost foam casting manufacturers and the exclusive supplier of Shanxi FAST、China Longgong、Anhui Quanchai、China DFM、China YTO、Jinhua Wanliyang、

Anhui Wuhu casting pipe、Anhui AVK、World Group、Yangli Group. There are hundreds of kinds of our mould, ranging from motive power machinery parts, Automotive parts, Agricultural machinery parts, Valve body, Pump body, Machine tool parts, Construction machinery parts, Fitting parts, Metallurgical equipment parts to other parts.

We have 6 invention patents, 20 patents for utility models, is a well-known trademark enterprise in China. We have about 230 employees, including 36 professional mould design engineers , 39 senior technicians. We have 40 sets CNC machines and 28 sets general machines. 1 set 3D Coordinate Measuring Machine, 1 set reverse scanner. Adopting the computer three-dimension design, programming, computer-aided processing technology, and the FM method to cast the aluminum mould blank, and combining with the original surface treatment technology of , all aspects of our mould has been reached the industry leader such as quality, precision, efficiency, service life and so on.